Microfluidic Continuous Approaches to Produce Magnetic Nanoparticles with Homogeneous Size Distribution

We present a gas-liquid microfluidic system as a reactor to obtain magnetite nanoparticles with an excellent degree of control regarding their crystalline phase, shape and size. Several types of microflow approaches were selected to prevent nanomaterial aggregation and to promote homogenous size distribution. The selected reactor consists of a mixer stage aided by ultrasound waves and a reaction stage using a N2-liquid segmented flow to prevent magnetite oxidation to non-magnetic phases. A milli-fluidic reactor was developed to increase the production rate where a magnetite throughput close to 450 mg/h in a continuous fashion was obtained

Efficient production of hybrid bio-nanomaterials by continuous microchannel emulsification: Dye-doped SiO2 and Au-PLGA nanoparticles

A novel microfluidic system was designed to produce in a continuous manner hybrid nanomaterials using the microchannel double w/o/w emulsification technique. Double w/o/w nanoemulsions were produced combining two inter-digital micromixers that afford working in continuous flow and with a high reproducibility and control on the reaction conditions. High throughput production of two hybrid nanomaterials, dye-doped SiO2 (4 mg/min) and Au-loaded poly(lactic-co-glycolic) acid (PLGA) (168 mg/min) nanoparticles, were achieved, showing the resulting nanomaterials excellent and reproducible optical properties and tunable loading. These hybrid nanomaterials could be potentially used in different biomedical applications. In addition, the microfluidic system designed for carrying out double emulsification enabled to decrease the particle size distribution of dye-doped SiO2 nanoparticles (NPs) up to 20 nm and to improve the Au NPs loading efficiency in Au-loaded PLGA hybrid nanoparticles. The excellent control achieved in the Au NPs loading allowed tuning the payload on demand. Finally, the microfluidic system designed in this work overpasses the productivity described in previously published batch-type reactors, while assuring the same properties of the resulting hybrid nanomaterials

Gas Slug Microfluidics: A Unique Tool for Ultrafast, Highly Controlled Growth of Iron Oxide Nanostructures

The use of nanomaterials in real life applications is often hampered by our inability to produce them in large quantities while preserving their desired properties in terms of size, shape, and crystalline phase. Here we present a novel continuous method to synthesize nanostructures with an unprecedented degree of control regarding their properties. In particular, the excellent properties of microreactors for chemical synthesis are enhanced by the introduction of gas slugs of tailored composition. Slug dynamics accelerate mixing, reduce processing times (from hours in batch processes to minutes or even seconds), and, depending on the gas atmosphere used, allows one to accurately control the crystalline phase and shape of the resulting nanostructures. Inert (N2), oxidizing (O2), or reducing (CO, H2) gases were used, leading to different morphologies and crystalline structures in a high yield, highly reproducible fabrication process

Implementing the weakest failure detector for solving consensus

The concept of unreliable failure detector was introduced by Chandra and Toueg as a mechanism that provides information about process failures. This mechanism has been used to solve several agreement problems, such as the consensus problem. In this paper, algorithms that implement failure detectors in partially synchronous systems are presented. First two simple algorithms of the weakest class to solve the consensus problem, namely the Eventually Strong class (⋄S), are presented. While the first algorithm is wait-free, the second algorithm is f-resilient, where f is a known upper bound on the number of faulty processes. Both algorithms guarantee that, eventually, all the correct processes agree permanently on a common correct process, i.e. they also implement a failure detector of the class Omega (Ω). They are also shown to be optimal in terms of the number of communication links used forever. Additionally, a wait-free algorithm that implements a failure detector of the Eventually Perfect class (⋄P) is presented. This algorithm is shown to be optimal in terms of the number of bidirectional links used forever

Continuous synthesis of drug-loaded nanoparticles using microchannel emulsification and numerical modeling: Effect of passive mixing

By using interdigital microfluidic reactors, monodisperse poly(d, l lactic-co-glycolic acid) nanoparticles (NPs) can be produced in a continuous manner and at a large scale (~10 g/h). An optimized synthesis protocol was obtained by selecting the appropriated passive mixer and fluid flow conditions to produce monodisperse NPs. A reduced NP polydispersity was obtained when using the microfluidic platform compared with the one obtained with NPs produced in a conventional discontinuous batch reactor. Cyclosporin, an immunosuppressant drug, was used as a model to validate the efficiency of the microfluidic platform to produce drug-loaded monodisperse poly(d, l lactic-co-glycolic acid) NPs. The influence of the mixer geometries and temperatures were analyzed, and the experimental results were corroborated by using computational fluid dynamic three-dimensional simulations. Flow patterns, mixing times, and mixing efficiencies were calculated, and the model supported with experimental results. The progress of mixing in the interdigital mixer was quantified by using the volume fractions of the organic and aqueous phases used during the emulsification–evaporation process. The developed model and methods were applied to determine the required time for achieving a complete mixing in each microreactor at different fluid flow conditions, temperatures, and mixing rates

Laser-assisted surface melting of Al2O3-YSZ eutectic ceramics

[ES] Se presenta un procedimiento para la densificación y/o texturado superficial de cerámicas de Al2O3-YSZ (circona estabilizada con itria) con composición eutéctica mediante fusión zonal asistida por láser. Haciendo un barrido con la radiación proveniente de un láser de potencia sobre piezas cerámicas conseguimos modificar la microestructura y densificar completatmente la capa superficial, con un espesor que va de 30 a 1000 μm. Por ejemplo, con línea estrecha de láser de diodo, fluencia de 1.23 kW/cm2 y velocidades de barrido de 0.14 mm/s, solidificamos capas de 560 μm. El resultado es una superficie de baja rugosidad y no porosa. La microestructura de la muestra es fina debido a su composición eutéctica. La interfase sólido-líquido en el proceso de crecimiento determina la orientación de la microestructura. Se estudia la forma de esta interfase tanto en cortes transversales como longitudinales, lo que permite analizar el efecto que sobre la microestructura tiene la superposición de barridos, que es una alternativa para tratar superficies extensas. Macroscópicamente la frontera entre barridos contiguos es suave. Sin embargo, su microestructura presenta discontinuidad en el espaciado entre las fases debido a la evolución microestructural en la región no fundida sometida a altas temperaturas y a la nucleación preferencial de Al2O3 al comenzar el crecimiento cristalino. Se analizan distintas posibilidades para disminuir el choque térmico inherente al proceso y que conduce a la formación de grietas paralelas a la dirección de procesado y de delaminación. Se observa una mejora importante cuando se precalienta la pieza a tratar, de modo que es posible procesar superficies de cerámicas eutécticas 99% densas.[EN] A procedure for surface densification and/or texturing of Al2O3-YSZ (yttria stabilised zirconia) ceramics with eutectic composition by means of laser surface melting is presented. By scanning a high-power laser beam on a ceramic surface, we achieve a textured and fully dense surface layer from 30 to 1000 microns thick. For example, using a thin diode laser line with fluence 1.23 kW/cm2 and 0.14 mm/s scan rate, the solidified layer has 560 μm depth. We get a low roughness and dense surface. The microstructure is fine (micron size) due to the eutectic composition. The orientation of the microstructure is determined by the shape of the solid-liquid interface in the solidification process. We study the shape of this interface in transverse and longitudinal cross-sections in single as well as overlapping scans, which are required to process large surfaces. From the macroscopic point of view, the transition between adjacent scans is smooth. However, the microstructure presents discontinuity in the interphase spacing due to microstructural evolution in the heat affected region as well as the nucleation of an Al2O3 layer at the beginning of the crystal growth. The thermal shock inherent to the procedure generates cracks longitudinal and transverse to the scanning direction, as well as delaminating cracks. We analyse different possibilities to reduce this thermal shock. The best results are obtained by preheating the substrate, allowing us to process surfaces of Al2O3-YSZ eutectic ceramics 99% dense.Financiación del Ministerio de Ciencia y Tecnología a través de los proyectos MAT2000-1495 y MAT2000-1533-C03-02.Peer reviewe

Fabrication and microstructure of self-supporting thin ceramic electrolytes prepared by laser machining

Self-supporting thin Yttria Stabilized Zirconia (YSZ) ceramics electrolytes have been prepared by laser machining. They are carved from a sintered YSZ plate to shape a 20 µm thick and 8 mm in diameter central region, surrounded by an unprocessed 150 µm thick supporting zone. Scanning Electron Microscopy (SEM) and Electron BackScattering Diffraction (EBSD) studies confirmed that the strains produced by the laser processing are small and limited to only one or two layers of YSZ grains (~5 µm). SEM and Transmission Electron Microscopy (TEM) have been also used to characterize the surface of the membrane. It is corrugated and coated with YSZ nanoparticles as a result of the laser plasma deposition. Electrochemical characterization by Impedance Spectroscopy (EIS) showed that this surface morphology improves the electrical performance of the membrane slightly but clearly, reducing the cathode polarization resistance by about 5% in the 650-850 ºC range.This study was funded by the MAT2012-30763 project, which is financed by the Spanish Government (Ministerio de Economía y Competitividad) and the Feder program of the European Union.Peer Reviewe